Command Technologies HF-2500 Teardown and Rebuild Part 1 – Introduction

After putting off working on my HF-2500 for far too long, I actually found the time to get some serious work done on the amp. Over the years, time and heat has taken its toll on it and although it still worked [just] – it was in a bit of a mess and required a good strip down and refurbishment. Here’s what the issues are and what’s planned.

  • Power Supply: After 20 years, the electrolytic capacitors are guaranteed to be poor.
  • Power Supply Board: Plate meter fails to read. An open 1Meg resistor on the PSU board.
  • Power Supply Board: Schematic shows a 150k 2w resistor. The fitted one is 10k.
  • Power Supply Board: Plate meter fails to read. An open 200ohm resistor on the PSU board.
  • Rotary Band Switch: [Switches the low power relays] – poor operation/bad contacts/worn.
  • Rotary Band Switch: Fails to operate on 10m. Broken/Bent stopper pin.
  • Main QRO Band Switch: Shaft coupler spins. Poor quality only held by 1 screw each end.
  • Main QRO Band Switch: Spring is too tight. You need two hands to rotate the switch.
  • Main QRO Band Switch: Small nylon locating roller pin broken.
  • RX/TX Relay: On receive the signal often drops by 6-12db. Probably a poor/worn contact.
  • Front Panel Wires: All soldered. Replace with a 6 way PCB mounted terminal block.
  • Front Panel Band Switch Knob: Broken in half.

See the Part 1 – Introduction Video Here

Click on any of the images below for a larger hi-res version.

Command Technologies HF-2500 – Original RF Deck
Command Technologies HF-2500 – Original Rotary Switch, Shaft Coupler and Band Switch
Command Technologies HF-2500 – Original Band Switch Spring and Rotary Switch Wiring
Command Technologies HF-2500 – Original Plate Choke and Anti-Parasitic Chokes
Command Technologies HF-2500 – Original Band Switch and Tune Capacitor
Command Technologies HF-2500 – Original Control Board, Transformer and Blower
Command Technologies HF-2500 – Original QRO Band Switch – Rated 7kv
Command Technologies HF-2500 – Front Panel Removal